Wireless vibration monitoring—because every second counts

Excessive machine vibration produces more than 90% of machinery problems. If left unchecked—excess vibration can cause enough damage to shut down your plant or facility. Every second of unplanned downtime can cost an organization thousands of dollars in maintenance, labor, and lost production. Wireless vibration sensors can help.

Fluke 3563 Analysis Vibration Sensor and Gateway

Vibration analysis keeps production-critical assets at peak performance

The Fluke 3563 Analysis Vibration Sensor provides machine condition monitoring machine for the health of your production-critical machinery and can detect abnormal vibration levels. This high-powered wireless vibration sensor can also help identify the asset problem and enables fault analysis.

Catching vibration problems early and knowing exactly what's causing them gives you and your team time to plan the right moves to ensure critical assets stay up and running.

The Fluke 3563 provides wireless vibration monitoring and enables vibration analysis.

How the vibration analysis sensor system works

The wireless vibration sensor is easy to install and generates vibration measurements quickly and wirelessly. Once in place, the vibration sensor system tells you when you have a machinery problem. When vibration measurements detect a change, the condition monitoring system automatically sends an email notification to you or one of your designated maintenance team members. They can view it on a mobile, laptop, or computer wirelessly.

The Fluke 3563 vibration sensor's high-frequency, high-quality data is transmitted to the eMaint condition monitoring software. The Portal is where your team can view and examine the vibration sensor data more closely and gain insight into exactly whats caused the asset fault.

eMaint Condition Monitoring: Simple Software that Delivers Powerful Asset Health Insights

You can dive into your Fluke 3563 asset data with eMaint condition monitoring: a cloud-based software for monitoring, analyzing, and optimizing asset health.

Our software simplifies asset monitoring and vibration analysis for reliability professionals regardless of their experience level.

You can monitor your assets, set alarms, explore trends, and even view historical FFTs and take advantage of AI recommendations.

eMaint condition monitoring gives you the power to:

  • Monitor vibration and temperature, capturing measurements on your specified schedule
  • See machine failures coming with vibration alarms and respond quickly
  • Discover vibration trends and faults: quick navigation between sensors and assets, easily filter to the snapshots you need, and drag & drop charts for comparison
  • Advanced Analysis: go deeper with cascade views of historical FFTs
  • AI Analysis (beta): automatic AI analysis recognizes more than 1600 combinations of fault factors and prescribes maintenance solutions
  • Automate work orders to trigger in eMaint CMMS based on vibration alarms

Our team is here to help every step of the way: Remote Condition Monitoring services provide you with global industry experts to maximize the success and ROI of your monitoring program.

We're here to help

Every organization is different, and we help you scale your condition monitoring program to fit your unique needs. Our Fluke Reliability experts will be with you before, during, and after your sensor and software set up.

Our Fluke experts and support services help ensure:

  • You have the infrastructure to start and sustain a condition monitoring program using vibration sensors
  • The vibration sensor is set up properly and functioning correctly
  • You and your team know how to fully optimize the vibration sensor and software system through our training opportunities

Other important benefits and resources:

What is vibration analysis?

Vibration analysis is a process for measuring machinery vibration levels and frequencies and using the data to evaluate the health of assets and their components. Every machine component produces a unique vibration signal.

The Fluke 3563 sensor gives organization's a way to assess their facility's overall machine health at a glance. Vibration data from the sensors is transmitted by a short-range wireless technology standard to the Fluke 3503 Gateway, which has dual network connection capabilities—both Wi-Fi and Ethernet—to work with the existing communication infrastructure of any facility.

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Fluke 3563 Analysis Vibration Sensor and Gateway

The 3563 Analysis Vibrations Sensor helps:

  • Identify the four most common machine faults
  • Determine the cause of the specific fault
    • Imbalance
    • Misalignment
    • Looseness
    • Bearing damage

The more effective way to detect these and other machine faults is by using an analysis vibration sensor such as the Fluke 3563. The sensor uses narrowband alarming to detect patterns within a particular area of the spectrum, indicating a specific fault, e.g., 1X band = imbalance. Narrowband alarms trigger alerts at particular frequencies and deliver machine diagnostics that offer more precise and insightful information about machine changes.

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Fluke Reliability offers reliability and maintenance teams the tools, software, and services they need to optimize asset performance. Home to three powerful iconic brands—PRUFTECHNIK, eMaint, and Fluke Connect—we serve more than 70,000 customers worldwide with a relentless dedication to quality, innovation, and service. Our products inform customers on the health of their assets and our software and services drive better maintenance decisions—improving productivity, driving uptime, and reducing costs.

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